Engineered Biomass Gasification Systems

Biomass Gasification System Manufacturer for Industrial Process Heat, Power, Biochar and Green Fuels

Ankur Scientific is a Biomass Gasification System Manufacturer developing engineered systems for industrial process heat, power generation, biochar and green fuel applications.

Rather than selecting a gasifier based on capacity alone, Ankur's approach starts with understanding the actual industrial application — the thermal output required, the existing boiler or furnace, the fuel being replaced, and the biomass that is actually available on site.

Why Choose Ankur Scientific?

Ankur's approach starts with understanding the actual industrial application rather than simply selecting a gasifier based on capacity. The required thermal output, existing boiler or furnace, fuel being replaced, available biomass, operating conditions, feedstock characteristics and site requirements can all influence the design of a biomass gasification system.

  • Biomass gasification technology development
  • R&D and process engineering
  • System engineering and design
  • Gasifier manufacturing
  • Biomass feeding and handling integration
  • Producer gas conditioning
  • System integration
  • Installation and commissioning
  • Technical and after-sales support
Ankur Scientific biomass gasification capabilities
40+
Years Experience
1,000+
Projects
60+
Countries
60+
Feedstock Types
ISO Certified
CE Certified Products
DSIR-Approved R&D Lab
In-house Manufacturing

Biomass Gasification Applications

Biomass gasification can be configured for different industrial energy and resource-recovery requirements. Ankur's project experience covers applications beyond a single end use.

Industrial Process Heat

Industrial Process Heat

Producer gas for boilers, furnaces, dryers and kilns. For industries using furnace oil, LPG, LNG or diesel, biomass gasification can provide an alternative fuel pathway depending on the application and biomass availability.

Industrial Process Heat

Power Generation

Gasification systems can be integrated with suitable engines to convert biomass energy into electricity, supporting decentralized and industrial power-generation applications.

Industrial Process Heat

Biochar & Carbon Sequestration

Controlled thermochemical conversion of biomass can produce biochar along with combustible gas — supported by large-scale gasification systems designed for biochar and carbon-sequestration applications.

Industrial Process Heat

Green Fuels & Chemicals

Producer gas can serve as an intermediate energy or feedstock stream for selected green-fuel and chemical applications, depending on project configuration and downstream process.

Biomass Gasification Technology

Biomass gasification is a thermochemical process in which biomass is converted under controlled conditions with limited oxygen to produce a combustible gas. The process generally involves four key stages.

Drying

Drying

Moisture present in the biomass is removed as the material moves through the heated gasification environment.

Drying

Pyrolysis

The biomass undergoes thermal decomposition, releasing volatile compounds and leaving a carbon-rich solid residue.

Drying

Combustion

A controlled amount of air supports partial combustion and generates the heat required to sustain the gasification process.

Drying

Reduction

Hot gases and carbon react under reducing conditions to form producer gas containing combustible components.

The resulting gas can then be conditioned and directed towards the intended application, such as process heating, power generation or other downstream systems.

Multi-Feedstock Biomass Gasification

One of the important considerations when selecting a biomass gasification system is the availability and characteristics of the feedstock. Ankur has experience with more than 60 feedstock types, including different agricultural and woody biomass materials.

Different feedstocks can vary significantly in moisture, ash content, particle size, bulk density and energy characteristics — feedstock evaluation is an important part of developing a practical solution. Where required, Ankur can work with multi-feedstock requirements rather than designing the system around only one biomass source.

Wood Chips Wood Chips
Rice Husk Rice Husk
Bamboo Bamboo
Corncob Corncob
Cotton Stalk Cotton Stalk
Mango Seeds Mango Seeds

Biomass Gasification System Capacity

Ankur's industrial process-heat biomass gasification systems are available across a range of capacities, depending on the application and project requirements.

The final system capacity is determined based on factors such as required thermal output, biomass characteristics, fuel replacement requirement, existing boiler, furnace or dryer, operating hours, feedstock availability, site conditions and required system configuration.

Instead of selecting capacity only from a standard equipment size, Ankur evaluates the application to determine an appropriate system configuration.

BIOMASS CONSUMPTION RANGE
100 kg/hr
2,500 kg/hr
Engineered for project-specific requirements

Proven Biomass Gasification Projects

2014 · Madurai, Tamil Nadu

Industrial Steam Generation

A biomass gasifier integrated with a 6 TPH Forbes Marshall boiler enabled biomass to replace furnace oil as the primary thermal fuel. Recognised with a QCI Award and presented as a green-energy case study at the Paris Climate Summit.

Tamil Nadu Coast Belt

POP Drying

Biomass gasification systems implemented across six plants, with a customized producer-gas batch furnace developed for POP drying — demonstrating gasification for industrial thermal processes.

2019 · Near Chennai

Construction Materials

A 3,00,000 kcal/hr biomass gasifier was supplied for a construction-material application, supporting industrial thermal processing needs.

2025 · Jalgaon

50 TPD Biomass Gasification

A 50 TPD PG2200 system designed for multiple feedstocks including mango seeds, corncob, cotton stalk, bamboo and wood chips, producing ~12 TPD of biochar along with renewable syngas for steam generation. Builds on more than 10 years of proven operating performance.

Hyderabad

Biochar & Carbon Sequestration

A 50 TPD PG2200 biomass gasification system using Prosopis Juliflora for biochar and carbon-sequestration applications.

Aurangabad

Large-Scale Biochar Projects

120 TPD and 50 TPD biomass gasification systems supplied for biochar and carbon-sequestration applications at scale.

International

Samoa, Indonesia, Malaysia & More

Project experience across international markets, helping Ankur apply lessons from different feedstocks, operating environments and end-use requirements to new projects.

Engineering & Manufacturing Capabilities

Choosing a biomass gasification system manufacturer involves more than evaluating the gasifier technology — the complete system must work with the customer's feedstock, process equipment, operating conditions and site infrastructure.

R&D and System Engineering

Ankur develops and evaluates gasification technologies for different biomass characteristics and applications, translating project requirements into system configurations.

Manufacturing

In-house manufacturing capabilities for biomass gasification equipment and related systems.

System Integration

Gasification systems can be integrated with boilers, furnaces, dryers, engines and other downstream applications depending on the project.

Installation & Commissioning

Ankur supports project execution from equipment installation through commissioning and system start-up.

Technical & After-Sales Support

Technical support continues beyond commissioning to help customers address operational and maintenance requirements.

40 Years of Experience

Four decades of thermal-conversion expertise, combining proven engineering principles with evolving industrial requirements.

Frequently Asked Questions

A biomass gasification system manufacturer develops, engineers and manufactures equipment that converts biomass into producer gas for applications such as industrial process heat, power generation and biochar production.

Ankur brings more than 40 years of experience, 1,000+ projects, experience across 60+ countries and more than 60 feedstock types, supported by in-house R&D, engineering and manufacturing capabilities.

Depending on the application and technical conditions, biomass gasification can be used as an alternative to conventional fuels such as furnace oil, LPG, LNG or diesel for suitable industrial thermal applications. A technical evaluation is required to determine the appropriate configuration and expected performance.

Ankur has experience with more than 60 feedstock types, including wood chips, rice husk, bamboo, corncob, cotton stalk, agricultural residues, mango seeds, Prosopis Juliflora, briquettes and pellets. Suitability depends on each feedstock's physical and chemical characteristics.

Yes. Ankur has experience with multi-feedstock biomass gasification applications. However, system configuration and operating conditions need to be evaluated based on the characteristics of the available feedstocks.

Potential applications include chemicals, pharmaceuticals, ceramics, food processing, textiles, paper, engineering, construction materials and other energy-intensive industries requiring process heat.

Yes. Ankur combines R&D, engineering and manufacturing capabilities with system integration, installation and commissioning support.

For industrial process-heat applications, Ankur's current system range is approximately 100 kg/hr to 2,500 kg/hr biomass consumption, with the final configuration determined according to the project requirement.

Yes. Ankur provides installation, commissioning, technical support and after-sales support as part of its project execution capabilities.

Discuss Your Biomass Gasification Requirement with Ankur

Whether your requirement is industrial process heat, fuel replacement, power generation, biochar or another biomass-based energy application, the right system starts with understanding your actual process. Ankur Scientific can evaluate your application, available biomass, required output and existing equipment to determine whether biomass gasification is technically suitable for your requirement.

Biomass Gasification